Mezzanine over picking

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This solution has similar characteristics to pallet racking systems with an overhead loft, although the functionality derived from its smaller structural size means it is better suited to more straightforward applications.

An elevated floor, accessed by stairways positioned according to the planned use, is installed over a conventional, manually loaded shelving system and provides an equivalent surface area.

All open areas of the elevated floor are protected with safety guardrails; these can also incorporate different types of door which facilitate forklift truck access and the storage of palletised goods in the loft area.

As with all the systems Estanterías Record designs to increase the walkable surface area, the decking is constructed from materials that fit in with the activity in hand: boards made of different materials and with different finishes, metal coatings, etc., or different types and qualities of metal decking.

This solution has similar characteristics to pallet racking systems with an overhead loft, although the functionality derived from its smaller structural size means it is better suited to more straightforward applications.

An elevated floor, accessed by stairways positioned according to the planned use, is installed over a conventional, manually loaded shelving system and provides an equivalent surface area.

All open areas of the elevated floor are protected with safety guardrails; these can also incorporate different types of door which facilitate forklift truck access and the storage of palletised goods in the loft area.

As with all the systems Estanterías Record designs to increase the walkable surface area, the decking is constructed from materials that fit in with the activity in hand: boards made of different materials and with different finishes, metal coatings, etc., or different types and qualities of metal decking.

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This system has several different applications. Overhead lofts can be assigned to roles associated with the underlying pallet racking system’s functions, such as the reception or preparation of orders, stock reserves, as a storage area for the regulation or classification of goods, etc., or for other purposes, such as different working areas, storing materials that do not fit into racks, the installation of offices, archives, dressing rooms, areas reserved for specific activities, etc.

Furthermore, overhead lofts can serve as a basis for the installation of other types of storage, thereby increasing the total storage capacity. The two areas are communicated by means of loading bays that can be accessed using different types of door depending on whether forklift trucks or other internal goods transfer systems are used. This enhances stock flow and operational efficiency by improving the communication between the two storage levels. In all cases, the stairways, which are designed for intense but safe use, are dimensioned and located while considering the optimal integration of the usable space.

  • A significant increase in the warehouse’s usable volume translates into substantial cost savings as it eliminates the need to invest in more floor space. It is much cheaper to install a pallet racking system with an overhead loft than to purchase more industrial land.

  • Thanks to its smart design, the loft can be installed at the same time as the racking system or at a later date. This means the installation can be managed in phases so the investment is perfectly adapted to each customer’s financial resources.

  • Assembly is quick, straightforward and does not interfere with the user’s operating cycle. What is more, as with all systems designed by Estanterías Record, the structure can be fully disassembled and reused, meeting any future needs for amplification, relocation, reconfiguration, etc.

  • The versatility of use incorporated both in its overall functional design and the different types of constructive elements available mean this system is the ideal solution for a wide range of requirements and additional, mutually complementary applications.

  • The layout of an elevated surface over a conventional pallet racking system benefits from the structural reliability of an extensively used, tested and regulated system. Estanterías Record strictly adheres to the European regulations overseeing the technical design and safety requirements for storage systems.
Documentation
Name Document
Product memory
Safety Manual
Assembly manual
General Catalogue
Product portfolio
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